Forging process production flow

 

 

Manufacturing process of aluminum alloy wheels——Forging flow
Material inspection
Aluminum bar cutting
Material heating
Forging
Spinning rim
Diameter jump at measuring end
Measure dynamic balance
CNC machining
T6 heat treatment
X-ray inspection
Measure air tightness
Fine grinding
Appearance brushed
Deep cleaning
Painting
Packing
Performance sampling inspection
Final appearance inspection
Apply clear paint
Fine milling and lettering
Manufacturing process of aluminum alloy wheels——Forging flow
Material inspection
Aluminum bar cutting
Material heating
X-ray inspection
Spinning rim
Forging
T6 heat treatment
CNC machining
Measure dynamic balance
Fine grinding
Measure air tightness
Diameter jump at measuring end
Appearance brushed
Deep cleaning
Painting
Final appearance inspection
Apply clear paint
Fine milling and lettering
Performance sampling inspection
Packing
Manufacturing process of aluminum alloy wheel hub —— Low pressure casting process
 
Manufacturing process of aluminum alloy wheel hub —— Forging spinning process
 
Manufacturing process of aluminum alloy wheel hub —— Hydraulic forging of forging process

6061 aviation grade light aluminum alloy material 10000 tons forging and T6 heat treatment process makes the material structure more compact so as to achieve higher structural strength.

Technical advantages of spinning wheel hub

Spinning is a technology that produces plastic forming by rotating strong rolling. The billet is repeatedly extruded by strong force during the process of plastic forming, which makes the crystal structure inside the aluminum alloy more compact and the molecular structure more fibrous, so as to strengthen the key mechanical properties such as yield strength, tensile strength and elongation of the aluminum alloy material, and make the aluminum alloy material reach a better mechanical state. Combined with structural optimization, the lightweight and durable wheel hub is finally realized.

Tilting casting

The inclined casting technology is adopted for the wheel hub blank, which can realize rapid cooling and make the molecular structure of the wheel hub blank more compact. Meanwhile, during the cooling process, the potential energy of equipment turnover is used to increase the cooling of aluminum liquid in the process of heavy pressure, so as to further improve the mechanical properties of the spokes.

Coagulation spinning technology

The preform is plastically formed under the action of spinning and drawing force, so that the crystal structure is further compact and fibrous, so that the mechanical properties of the material are stronger and the strength is further improved, so as to achieve lighter weight and durability.

The thin wall of the wheel is refined from top to bottom. The whole process of shaping the wheel is to improve the crystal structure of the aluminum alloy to be more compact, the molecular structure to be more refined and fibrous, and effectively improve the elongation, tensile strength and yield strength of the material.

Manufacturing process of aluminum alloy wheel hub —— Forming die forging of forging process
Contact us
Company: Guangzhou Seal Wheel Hub Co., LTD
AddressNo. 15 Longgang Road, Nanling Village, Baiyun District, Guangzhou 510445, China
Phone86-20-8604-4986/13922215637
Email:seal_wheels@vip.163.com
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